WJ100-2000 3ply Corrugated Cardboard Production Line
Main Technology Parameters:
| Model | WJ100-2000 |
| Max Effective width | 2000mm |
| Design speed | 100m/min |
| Working speed | 0-80m/min |
Steam pressure and consumption | Pressure: 1-1.3Mpa consumption:1800kg/h |
Air pressure and consumption | Pressure: 0.8-1.0Mpa consumption: 1.3m³/min |
Cutting length and precision | 500—9999mm ±1mm |
Total power | About 150kw |
Total length | About 60m (depend on base drawing) |
| Dimension | About 60m×4.3m× 4.5 m (L×W×H) |
Equipment flow: according the customers’ workshop to installation
the machine. |
Note: Test basis paper for production line should meet follow
requirements;
| Basis paper scale ≥B | Basis paper moisture 11%±1% |
| Liner 150—200g/㎡ | medium paper 150---200g/㎡ |
| corrugated paper 105—180g/m2 | |
Note: some parts equipped by consumers
1. Steam system: one set steam boiler that rate capacity is 2t/h,
rate pressure 1.25-1.3Mpa
2. Compressed air tube, glue pipe, steam pipe and water return pipe
3. Water, electricity, gas installation ground work.
4. Equipment machine grease, lubrication oil, hydraulic oil,
lubrication grease and high temperature grease.
5. Test paper, corn starch, industry CaOH, borax
6. Food and drink, hotel for installation and training people.
7. Common tools and accessories
Configuration list for WJ100 3ply corrugated cardboard line
| SL | Goods and description | Qty |
| 1 | Electric shaftless mill roll stand 1. Expansion clamp, Pneumatic control brake 2. Lift-down, clamp, move controlled by motorized | 3sets |
| 2 | Trolley and rail 1. Rail length:6000mm, trolley welded by 10mm middle plate | 6 sets |
| 3 | RG-1-800 Pre-heater 1. Diameter:φ800mm 2. Electric wrapping in 360 degree | 2 sets |
| 4 | SF320-1600 Single facer 1. Corrugated roller diameter: φ320mm, 48CrMo alloy steel 2. Independent gear box with gimbal drive machine 3. Variable frequency motor drive 4. Glue width adjusted by motor control | 1 set |
| 5 | RG-2-800 Pre-heater 1. Diameter:φ800mm 2. Electric wrapping in 360 degree | 1 set |
| 6 | TJ215-1600 Single glue machine 1. Glue roller diameter: ￠215 mm 2.Variable frequency motor drive 3. Stainless steel glue tank | 1 set |
| 7 | TQ1600 Conveyor bridge 1. Electrical deviation-rectifying device, adsorption tension | 1 set |
| 8 | SMJ Double facer 1. Hot plate 600mm×14 pcs 2. cooling section length 4m 3. Dense pressure roller controlled by motor 4. High quality gear drive machine, oil-immersed lubrication,
variable frequency motor drive 5. Good quality cotton woven belt | 1 set |
| 9 | Thin blade slitter creaser (online type) 1. Rectify deviation by motorized 2. Knife moved by motorized, pneumatic locking 3. 4blades 6 creasers, blade made of tungsten alloy steel | 1 set |
| 10 | Helix NC cut-off 1. AC servo motor control helix knife 2. Germany brand “KEB” servo driver | 1 set |
| 11 | Stacker 1. Electric adjust cardboard size 2. Pneumatic control horizontal output 3. Frequency motor drive machine 4. 2 section belt convey board tidy | 1 set |
| 12 | Glue make system 1. Include carrier glue barrel, main body glue barrel, store barrel
and glue pump 2. glue pipe prepared by customers | 1 set |
| 13 | Steam system 1. Adopts national standard valves. Include rotary joint, trap, and
pressure gauge 2.Boiler and main pipe prepared by customers | 1 set |
| 14 | Electric control system 1. Electric box surface with electrostatic spraying, wearable and
beautiful2. Famous brand contactors, delay | 1 set |
| 15 | Compressed air system Air compressor 1pcs Air storage tank 1pcs | 1 set |
Option
| SL | Goods and description | Qty |
| 1 | Hydraulic mill roll stand 1. Expansion clamp, Pneumatic control brake 2. Lift-down, clamp, move controlled by hydraulic | 3sets |
| Trolley and rail 1. Rail length:6000mm, trolley welded by 10mm middle plate | 6sets |
| 8 | Thin blade slitter creaser (up-down type) 1. Rectify deviation by motorized 2. Knife moved by motorized, pneumatic locking 3. 5 blades 8 creasers, blade made of tungsten alloy steel 4. Electric control knife and creaser part go up and own , can suit
for different feed height | 1set |
